What is the current mask production line in Changchun? Today, our reporter walked into the mask production workshop of Jilin Fran Medical Technology Co., Ltd. to understand the situation.
Due to the fact that the entire mask production workshop adopts a 100000 level purification process, reporters are not allowed to enter the workshop for interviews, but they can still see workers working nervously outside.
It is understood that the entire mask production line consists of loading, forming, and sealing processes, with about ten workers wearing protective clothing for operation. The nose bridge part of the mask body and the production of the mask ear band are all key links of the entire production line.
Zhou Xiaoming, Production Director of Jilin Fran Medical Technology Co., Ltd.: After feeding, we first adopt the production industry. During the production period, we need to test the size of the mask and the position of the nose bridge. After passing the test, we proceed to the next step of pressing the tape. During the pressing process, we need to screen the strength and tensile force of the ear band, and only after passing the test can we proceed to the first step of packaging.
It is reported that in addition to strict production lines, the selection of raw materials for mask production is also very rigorous.
Zhou Xiaoming, Production Director of Jilin Fran Medical Technology Co., Ltd.: The requirements for medical masks are particularly strict. We use two layers of spunbonded non-woven fabric and one layer of meltblown fabric. According to industry standards, the bacterial barrier rate of medical masks must reach over 90%。
After the production of all masks is completed, they will be packaged in the first and second layers in the workshop, and then sent to the transfer window for ten seconds of ultraviolet radiation disinfection before being boxed, followed by the final step of ethylene oxide sterilization.
After production, packaging, and sterilization, masks need to be analyzed for 7-14 days before passing the inspection before they can be used in the factory. At present, Jilin Fran Medical Technology Co., Ltd. has a total of 5 production lines in its production workshop. After the outbreak of the epidemic, production workers began to stop working without stopping on January 21, increasing production capacity.
Zhou Xiaoming, Production Director of Jilin Fran Medical Technology Co., Ltd.: During the epidemic, our output was uniformly allocated by the country, with about 110 workers online every day and a daily workload of over 20 hours. Now because the machines are all producing at full capacity, our production capacity is 80000 to 100000 units. After the equipment is repaired, we will do our best to complete the initial production capacity of 150000 units to ensure the use of our frontline medical staff.